SINAMICS G120 – The modular multifunctional frequency converter

The wide power range of 0.55 to 250 kW and the modular design of the components guarantee that you can always create the perfect converter for your specific applications and industry branch.

There are three voltage variations for this series of converters that can be connected to networks at 200 V, 400 V, and 690 V. The SINAMICS G120 also comes with a full machine safety package. The safety functions are commissioned using SINAMICS Startdrive.

Multifunctional. Combinable. Safe.

SINAMICS G120, the multifunctional frequency converter for your diverse tasks.

Multifunctional

  • Wide power range from 0.55 kW to 250 kW
  • Versatile drive system for the most diverse applications and industry branches
  • Available not only in low and medium, but also in high-voltage versions

Combinable

  • Host of component combination options (Power Module, Control Unit, operator panel)
  • Simple connection to electric motors and control systems into your existing system and automation landscape
  • With Totally Integrated Automation (TIA Portal) and SINAMICS Startdrive – one standard engineering for all drives

Safe

  • Machine safety with Safety Integrated
  • Safety functions: STO, SS1, SBC, SLS, SDI, SSM
  • Seamless implementation of safety functions in accordance with SIL 2 (EN 61508) and PL d (EN ISO 13849-1)

The Power Module, Control Unit, and optional operator panel make up the modular SINAMICS G120 converter system.

The Control Unit uses a variety of customisable closed-loop control types to monitor and control the Power Module and the linked motor. It facilitates communication between monitoring equipment and a local or central controller. The motor receives power from the Power Module in the interval of 0.37 kW to 250 kW. Its cutting-edge IGBT technology with pulse width modulation provides incredibly versatile and dependable motor operation. The Power Module and the motor are highly protected by comprehensive protective mechanisms.

Power Modules

PM250

The perfect Power Module for regenerative feedback requirements. As a result, in four-quadrant applications, any braking energy is returned back into the supply system without the need for a braking chopper.
The voltage and power ranges listed below are compatible with the PM250 Power Module:

  • 380 V – 480 V 3 AC ±10% 7.5 kW to 90 kW

PM240-2

The perfect Power Module for mechanical engineering standard applications. PM240-2 Power Modules are appropriate for many general mechanical engineering applications and have a brake chopper (four-quadrant applications).

The voltage and power ranges listed below are compatible with the PM240-2 Power Module:

  • 200 V … 240 V 1 AC/3 AC  0.55 kW … 4.0 kW
  • 200 V … 240 V 3 AC  5.5 kW … 55 kW
  • 380 V … 480 V 3 AC  0.55 kW … 250 kW
  • 500 V … 690 V 3 AC  11 kW … 250 kW

Control units

The Control Unit uses a variety of control techniques to regulate the motor. The Control Unit is capable of carrying out additional duties in addition to control operations. These tasks can be parameterized and tailored to the specific application. For the SINAMICS G120, there are multiple Control Units with various characteristics available.

Control Unit CU230P-2 series: the expert in pumps, fans, and compressors

Particularly well suited for drives with integrated technology functions for compressor, fan, and pump applications is the Control Unit (CU230P-2). These applications are optimally supported by the I/O interface, fieldbus interfaces, and extra software features.

CU250S-2 series Control Unit – for high-performance applications in general mechanical engineering

Particularly appropriate for drives with high speed and torque precision requirements is the particular Control Unit (CU250S-2). These applications are optimally supported by the I/O interface, fieldbus interfaces, and extra software features.

CU240E-2 series Control Unit – for standard applications in general mechanical engineering

The standard Control Unit (CU240E-2) with expanded I/O quantity structure is ideal for encoderless applications with safety requirements.

CUA20 Control Unit Adapter Kit – a simple and alternative way of installing the devices in cabinets

The SINAMICS Control Unit Adapter Kit CUA20 is offered to allow the Power Module and Control Unit to be separated both spatially and thermally in control cabinet installations. Compatible with all Control Units (CU230P-2, CU250S-2, CU240E-2), is the Adapter Kit CUA20.

Suitable applications for SINAMICS G120

1. Pumping / ventilating / compressing

The modular frequency converter is suitable for the following applications.

2. Moving

SINAMICS is the drive for simple as well as highly dynamic conveyor systems and stacker cranes.

3. Processing

SINAMICS is the drive for continuous processes with high speed and torque accuracy.

4. Positioning

SINAMICS is the drive for the positioning of individual or multiple coordinated axes.

Low voltage frequency converter wireless commissioning, diagnosis, and maintenance

Your mobile devices (smartphone, tablet, and laptop) can be wirelessly connected to the SINAMICS G120, G120C, G120X, and G115D converter series through the use of the SINAMICS G120 Smart Access Module. This gives you a versatile, highly effective tool for wireless commissioning, diagnostics, and servicing.

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Our team are happy to help you with any questions or enquiry you have.