Alpha Drives Ltd. creates a High Precise Control System Specifically Designed For The Dairy Industry.

This Advanced System Incorporates The SIMATIC S7-1500 Advanced Controller In Combination With The SINAMICS S120 For The Highest Performance.

The SIMATIC S7-1500

The SINAMICS S120

Building upon the motor selection and integration plans outlined, our team set about delivering a comprehensive solution that not only meets but exceeds the demanding requirements of the production process. The meticulous selection of 10 SIMOTICS S-1FK7 servo motors paired with SIMOGEAR gearboxes underscores our dedication to precision and performance. These servo motors, renowned for their exceptional dynamics and accuracy, are poised to drive critical components of the production machinery with unparalleled efficiency and reliability.

Additionally, the incorporation of 3 SIMOTICS synchronous reluctance motors, alongside SIMOGEAR gearboxes, represents a strategic choice aimed at addressing the diverse operational needs of the production environment. These synchronous reluctance motors are uniquely equipped to deliver a wide speed range while adeptly managing fluctuating loads, ensuring optimal performance across varying operating conditions. This versatility positions the system to seamlessly adapt to the dynamic requirements of the production process, enhancing overall productivity and efficiency.

SIMOTICS Synchronous Reluctance Motors Benefits:

• Higher efficiency at the rated operating point than with comparable asynchronous motors in efficiency class IE4

• Much lower losses in the partial load range than with asynchronous motors

• Losses were further reduced thanks to adjustment with field weakening even in the partial-load range

• Continuous operation over a speed control range of 1:10 possible without reducing torque

• Permanent overload capability of 20%

• Noticeable cost saving with no encoder or cabling

Furthermore, our commitment extends beyond mere hardware selection. Our team is poised to undertake the full commissioning of the system, leveraging our expertise and experience to ensure flawless operation from inception. We recognize the critical importance of seamless integration with other components of the production process, such as weighing, pumping, and dosing systems. To this end, we will collaborate closely with machine builders, meticulously mapping out signal pathways and optimizing system interactions to guarantee smooth and harmonious operation across all facets of production.

With our unwavering attention to detail and dedication to excellence, you can rest assured that the system we deliver will not only meet but surpass all expectations. From motor selection to commissioning and integration, our team is committed to empowering your production process with unmatched performance, reliability, and efficiency, setting the stage for sustained success and competitiveness in the marketplace.