Alpha Drives Ltd Upgrades Stacker System with SIMOGEAR and SIMATIC Solutions

At Alpha Drives Ltd, we pride ourselves on delivering comprehensive and cutting-edge solutions for our customers. Recently, we were contacted by a customer looking to upgrade their aging stacker system. The system had been in use for many years, and the obsolete geared motors and controls were in need of a modern replacement. We provided a complete package from geared motors to the PLC and drive system, ensuring seamless integration and enhanced performance.

Comprehensive Upgrade Package

To address the customer’s needs, we supplied the following components for the stacker system:

• SIMATIC S7-1500F, CPU 1511F-1 PN: A powerful and flexible PLC for advanced automation tasks.
• SIMATIC ET 200SP: A modular and scalable I/O system for easy expansion and integration.
• SINAMICS S120 Active Line Module: A high-performance drive system for precise control.
• SIMOTICS Motors with Brake and Encoder: Reliable motors providing accurate feedback and control.
• SIMOGEAR Bevel Helical Gearboxes: Efficient and robust gearboxes designed for high-performance applications.

Enhanced Performance and Reliability

The integration of these components provided the stacker system with significant improvements in performance and reliability. The SIMATIC S7-1500F PLC offers advanced processing power and flexibility, while the SIMATIC ET 200SP I/O system allows for easy and scalable integration. The SINAMICS S120 drive system ensures precise and efficient control of the stacker, optimizing its operation.

The SIMOTICS motors, equipped with brakes and encoders, deliver accurate feedback and reliable performance, essential for the demanding tasks of a stacker system. The SIMOGEAR bevel helical gearboxes provide robust and efficient power transmission, ensuring the system operates smoothly and efficiently.

Benefits of the Upgrade

Increased Efficiency

With the new components, the stacker system now operates more efficiently, reducing energy consumption and operational costs.

Enhanced Reliability

The modern PLC, drives, and motors offer improved reliability, reducing the risk of downtime and maintenance requirements.

Improved Control

The integration of advanced control systems and feedback mechanisms ensures precise and accurate operation, enhancing the overall performance of the stacker system.

Partner with Alpha Drives Ltd

At Alpha Drives Ltd, we are committed to providing tailored solutions that meet the unique needs of our customers. Our expertise in integrating Siemens products ensures that your systems are upgraded with the latest technology for optimal performance.

Contact us at 057-868 0800 to discuss how we can help upgrade your systems. Visit our website to explore our projects and stay updated with our latest news. Together, let’s drive innovation and efficiency forward with Alpha Drives Ltd.